Order fulfillment and part retrieval have one thing in common: every second counts. In high-mix, high-volume environments, static shelving and manual picking simply can’t keep up with today’s throughput expectations. Operators spend up to 70% of their time walking between storage locations, leading to bottlenecks, errors, and wasted labor.

Horizontal Carousels eliminate that inefficiency by rotating stored items to the operator automatically. They’re the fastest, most accessible way to store and retrieve small to medium parts in batch or order-picking applications.

At White Systems, our horizontal carousel systems have been proven across industries for over 50 years—offering the same reliability and engineering excellence behind our vertical systems. Whether you’re picking thousands of SKUs per day or managing mission-critical parts, our carousels deliver speed, accuracy, and uptime that traditional storage simply can’t match.

Each carousel is driven by a high-efficiency motor and controlled by a PLC-based system. When an item is requested—either by barcode scan, order list, or WMS command—the carousel rotates in the shortest direction to bring the correct bin to the operator station.

Operators can pick single items or batch multiple orders using light-directed technology or integrated pick-to-light systems.

Core Components:

• Bins/Carriers: Adjustable shelves or totes for different item sizes.

• Drive Mechanism: Electric motor and chain drive system.

• Controller: Coordinates motion and software communication.

• Access Station: Ergonomic workstation for picking and replenishment.

• Safety Features: Light curtains, E-stops, access doors, and interlocks.

For even higher throughput, multiple carousels can be grouped into pods and sequenced with pick-to-light technology—so while one carousel is moving, the operator picks from another.

Horizontal carousels are built for speed and consistency—they’re often the best ROI option where picking time directly impacts output.

They’re often paired with conveyors, packaging lines, or robotic pick systems to form complete goods-to-person workflows.

The flexibility of horizontal carousels allows for fully customized system layouts.

Key configuration factors:

• Carousel length and bin count based on storage density needs.

• Bin configuration (adjustable dividers, totes, drawers).

• Pod design (two or more carousels working together).

• Access station layout for single or multi-operator use.

• Control integration with ERP/WMS systems.

Our engineers use your SKU data, velocity reports, and available footprint to model an optimized system that maximizes pick efficiency and minimizes operator idle time.

White Systems’ horizontal carousels are built for 24/7 duty cycles and minimal downtime.

Maintenance Features:

• Industrial-grade chain drives with tension adjustment.

• Precision bearings and self-lubricating components.

• Accessible panels for quick inspection and service.

• Advanced diagnostics for preventive maintenance.

With a 99.5% average uptime across installations and nationwide field service coverage, our systems are designed for longevity—often exceeding 20 years of reliable operation.

Horizontal carousels deliver unmatched throughput per square foot, making them a go-to for fulfillment and kitting environments where cycle time matters most.

As industries demand faster fulfillment and tighter accuracy, horizontal carousels continue to evolve.
White Systems is leading the next generation with:

• Smart sequencing algorithms to optimize rotation paths.

• IoT-enabled sensors for predictive maintenance.

• Integrated analytics dashboards.

• Energy-efficient drives that reduce power consumption.

• Scalable modular design for phased growth as demand increases.

These systems remain one of the most cost-effective ways to boost throughput while minimizing human travel and fatigue.

Q: How fast are horizontal carousels compared to vertical systems?
Horizontal carousels are typically the fastest form of goods-to-person automation, capable of processing hundreds of lines per hour in batch mode.

Q: What ceiling height do I need?
These systems are ideal for facilities with limited vertical clearance (under 20 ft) but ample floor space for carousel pods.

Q: Can carousels handle heavy or bulky items?
Yes—bins can support up to 750 lbs each, and systems can be configured for heavy-duty applications.

Q: What’s the lifespan of a carousel system?
With preventive maintenance, most systems operate reliably for 20+ years.

Q: How is maintenance handled?
White Systems provides nationwide support and service contracts with guaranteed response times, OEM parts, and remote diagnostics.

For operations that depend on fast, repeatable access to parts or products, Horizontal Carousels deliver unmatched throughput and efficiency. Combining speed, simplicity, and proven reliability, they are the foundation of many of the most productive fulfillment and manufacturing facilities worldwide.

Backed by decades of experience, U.S.-based service, and seamless software integration, White Systems horizontal carousels are engineered to move your business faster.